Plant assessment · TPM · OEE · Lean · Industry 4.0

TPM Consulting

Key Ideas of TPM

The concepts behind every course and every engagement. Read it in order, or jump to whatever you are stuck on.

Why TPM

The performance of an organisation means the results of its work in their various forms, showing its ability to create satisfaction for customers, emp…

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What TPM is, and the eight pillars

TPM — Total Productive Maintenance — is a philosophy, or a tool for production management, depending on the scope you apply it at. Its ultimate goal i…

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Pillar 1 · Individual Improvement

Reduce loss one type at a time, worst first

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Pillar 2 · Autonomous Maintenance

The operator looks after his own machine

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Pillar 3 · Planned Maintenance

Maintenance keeps the machine available

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Pillar 4 · Education and Training

Shorten the time skill takes to appear

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Pillar 5 · Initial-Phase Management

Design it easy to run and easy to repair

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Pillar 6 · Quality Maintenance

Control machine accuracy to control quality

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Pillar 7 · TPM in Office

Remove the losses in office work

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Pillar 8 · Safety, Hygiene and Working Environment

Zero accidents, zero pollution

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How maintenance evolved

Technically speaking, productive maintenance is not a form of maintenance in its own right. It gathers the various forms together: breakdown maintenan…

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The twelve steps

The twelve steps of TPM discussed here are the steps for applying TPM across the whole organisation — what is called Company-wide TPM. The work divide…

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What makes TPM succeed

The seriousness of top management is the single most important factor in the success of TPM — seriousness in policy, seriousness in action, and seriou…

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OEE and maintenance indices

A good machine is not merely one that does not break down, one that runs the moment you switch it on. It must be a machine that, once started, works a…

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The productivity concept

The word productivity is translated differently in different languages and given different meanings — raising output, improving production efficiency,…

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Industrial engineering technique

Industrial engineering is concerned with designing, improving and installing integrated systems of people, materials and equipment. In a plant the tec…

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Production philosophy and systems

The production philosophy an organisation adopts brings with it a particular production system, and different systems carry different advantages, diff…

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Lean TPM

TPM for the lean factory, or Lean TPM, means TPM directed at maintaining — at managing — the machines so that they support the elimination of waste, i…

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5S for working efficiency

A clean, orderly workplace is the foundation of efficient work, and it is the first thing a visitor judges you on. But 5S is not only about tidiness —…

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3-MU: muda, muri, mura

3-MU is a way of seeing loss from three angles: muda, work that adds no value; muri, overburden on people or equipment; and mura, unevenness in the wo…

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English–Thai glossary

TPM terms in English and Thai, with the explanations used in training.

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Start with a measured picture of your losses.

A three man-day assessment ends with a readiness report, the weaknesses needing urgent attention, and a TPM plan.

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